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Optimization of Formulation Ratios for Plastics 'Design-Expert'

Optimal experimental design tool for improving plastic moldability.

In the plastic industry, optimizing moldability is required to improve product quality and production efficiency. Since many factors, such as material properties, molding conditions, and mold design, influence moldability, it is important to efficiently evaluate these factors and find the optimal conditions. Improper condition settings can lead to the occurrence of defective products and increased production costs. The graphical design of experiments (DOE) tool 'Design-Expert' supports the planning and analysis of experiments based on scientific evidence to address these challenges and contribute to the improvement of moldability. 【Application Scenarios】 - Optimization of the mixing ratios of plastic materials and molding conditions (temperature, pressure, time, etc.) - Investigation and improvement of causes of molding defects (sink marks, warping, weld lines, etc.) - Evaluation of moldability in new material development - Stabilization of production processes and improvement of yield 【Effects of Implementation】 - Improvement in product quality due to enhanced moldability - Reduction of defective products and decrease in production costs - Shortening of development periods and efficient material and process development - Support for objective decision-making based on data